The Chaos of Mixed-Batch Order Packing

When printing 200 or 500 shipping labels in their original raw sequence: - The warehouse staff has to pick a product, walk to the inventory rack, pack the order, search for the right polybag, and then repeat the process 200 times. - Different couriers arrive at different times (e.g. Shadowfax arrives at 1:00 PM, Delhivery at 3:00 PM, Valmo at 5:00 PM). If all packets are mixed up, staff spend hours digging through piles looking for the right parcels!

The 2-Tier Sorting Methodology: Main SKU + Delivery Partner

By applying automated sorting prior to printing:

Tier 1: Main SKU Grouping (Product-First Picking) All orders for BROWN T-Shirt (Size L, XL, M) come out consecutively. Your packing team picks 50 brown t-shirts at once and packs all 50 in a single assembly line without constantly walking back and forth to racks.

Tier 2: Courier Partner Separation (Dispatch-Ready Bags) Within those 50 brown t-shirts, all Valmo parcels are together, followed by Shadowfax, followed by Delhivery. The packed orders immediately drop into designated courier dispatch bags.

Quantifiable Efficiency Gains - Picking Time Reduced: 65% faster inventory collection with consolidated SKU picklists. - Dispatch Handover: Under 5 minutes when the delivery pickup executive arrives, with zero missing packets. - Wrong Item Dispatches: Dropped by over 90% because pack stations work on a single product type at a time.

How SKU & Courier Sorting (Valmo, Shadowfax, Delhivery) Saves 3+ Hours Daily in Warehouse Packing

The Chaos of Mixed-Batch Order Packing

The 2-Tier Sorting Methodology: Main SKU + Delivery Partner

Tier 1: Main SKU Grouping (Product-First Picking) All orders for BROWN T-Shirt (Size L, XL, M) come out consecutively. Your packing team picks 50 brown t-shirts at once and packs all 50 in a single assembly line without constantly walking back and forth to racks.

Tier 2: Courier Partner Separation (Dispatch-Ready Bags) Within those 50 brown t-shirts, all Valmo parcels are together, followed by Shadowfax, followed by Delhivery. The packed orders immediately drop into designated courier dispatch bags.

Ready to crop your shipping labels?

The Chaos of Mixed-Batch Order Packing

The 2-Tier Sorting Methodology: Main SKU + Delivery Partner

Tier 1: Main SKU Grouping (Product-First Picking) All orders for **BROWN T-Shirt (Size L, XL, M)** come out consecutively. Your packing team picks 50 brown t-shirts at once and packs all 50 in a single assembly line without constantly walking back and forth to racks.

Tier 2: Courier Partner Separation (Dispatch-Ready Bags) Within those 50 brown t-shirts, all **Valmo** parcels are together, followed by **Shadowfax**, followed by **Delhivery**. The packed orders immediately drop into designated courier dispatch bags.

Ready to crop your shipping labels?

Tier 1: Main SKU Grouping (Product-First Picking) All orders for BROWN T-Shirt (Size L, XL, M) come out consecutively. Your packing team picks 50 brown t-shirts at once and packs all 50 in a single assembly line without constantly walking back and forth to racks.

Tier 2: Courier Partner Separation (Dispatch-Ready Bags) Within those 50 brown t-shirts, all Valmo parcels are together, followed by Shadowfax, followed by Delhivery. The packed orders immediately drop into designated courier dispatch bags.